Industry 4.0 - Intelligent Tire Factory

Industry 4.0 - Intelligent Tire Factory

“Automation, informatization, Intellectualization, Digitalization, Visualization and Traceability”

Using AGV “automatic guided transport vehicle” from Sweden, 3D truss robot, ABB joint robot from Switzerland and other international advanced equipment, Kunlun’s advanced logistic system by the MES system ”Manufacturing Execution System” has made all the production procedures connected seamlessly and instantly. 

Foremaster Prodution Equipment

Building machine imported from VMI of Netherland

German Fischer bevel cutting machine

Japan imported Nakata extrusion machine

Rubber sheet calender machine imported from Berstorf of Germany

Wire extruder Machine imported from BARTELL of Germany

Wire extruder Machine imported from BARTELL of Germany

we work hard in all fields

Strive to build intelligent factories to manufacture tires and realize customers’ on-demand ordering. Seriously serve our customers

Mixing

Carbon black, natural/synthetic rubber, oil, additives, accelerators and other raw materials are mixed in the mixer to process and produce "rubber".

Extrusion

Extrusion is the final rubber in the extruder heating through the head of the composite machine to produce a certain width and thickness of the tread, tire side, triangle rubber.

Forming

Forming is an important process of tire production, which is the process of assembling the semi-finished products prepared by the previous processes into a blank layer by layer on the forming machine

Curing

Vulcanization is the process of heating and pressurizing the formed tire blank with hightemperature steam and high pressure nitrogen through the mold and capsule on the vulcanization machine
"Service pay attention to details, details determine quality”
Foremaster Tire

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Foremaster Intelligent Final inspection

 X-ray machine

Foremaster Tire Factory’s cutting-edge technology is designed to promote the safety and longevity of every tire produced. Our state-of-the-art fully automated modular X-ray inspection system is part of our commitment to delivering premium quality tires that meet the highest standards of excellence in the industry.

By utilizing the latest advancements in inspection technology, our highly trained technicians can detect potential defects in the internal components of the tire during the production process.

This meticulous inspection process guarantees that all tires are structurally sound and reliable, providing drivers with peace of mind and a superior driving experience. At Foremaster Tire Factory, we take tire quality control extremely seriously and are dedicated to producing the best possible products for our valued customers.

Appearance inspector

We take tire safety very seriously, which is why we have a rigorous inspection process in place. This includes a detailed examination of the surface of each tire to ensure that there are no cracks, molds, or bubbles that could compromise the tire’s integrity. Our team of skilled technicians will use their expertise to thoroughly inspect every inch of each tire, leaving no stone unturned. You can rest assured that we are taking every precaution to ensure that your tires are in top condition and that you and your vehicle are safe on the road. Trust us to provide you with the highest level of tire inspection services available.

Uniformity tester

The American Akron Uniformity Tester is an exceptional machine that has been designed to provide 100% tire checking in the production process. With its fully automated and integrated features, it makes it possible to thoroughly analyze tire quality and ensure that they meet all the required standards. This machine has been designed using cutting-edge technology that guarantees a high level of precision and accuracy in its results.

One of the many benefits of the American Akron Uniformity Tester is that it saves time by reducing manual labor while increasing quality assurance and accuracy. Also, due to its user-friendly interface, it is easy to operate, and it minimizes the chances of human error. Ultimately, this machine is not only essential for the tire production industry, but also for general road safety of vehicle users, as it helps to ensure that only high-quality tires are distributed to the market.

Dynamic balance tester

The dynamic balance test machine is a highly advanced device that is designed to measure the imbalance of tires with unparalleled accuracy. This machine is built with cutting-edge technology that can easily identify any errors or issues related to the imbalance of the tires. By using this machine, the problem can be detected and rectified in the first instance, ensuring maximum efficiency and performance of the tire. This machine plays a vital role in improving the safety and stability of your vehicle by providing an accurate measurement of the tire’s imbalance. As a result, you can enjoy a smoother ride, increased work efficiency, and greater peace of mind with the knowledge that your tires are always in good condition. So, if you want to ensure that your vehicle is running at its optimal level, getting your tires tested with a dynamic balance test machine is a must!

Uniformity tester

The American Akron Uniformity Tester is an exceptional machine that has been designed to provide 100% tire checking in the production process. With its fully automated and integrated features, it makes it possible to thoroughly analyze tire quality and ensure that they meet all the required standards. This machine has been designed using cutting-edge technology that guarantees a high level of precision and accuracy in its results.

One of the many benefits of the American Akron Uniformity Tester is that it saves time by reducing manual labor while increasing quality assurance and accuracy. Also, due to its user-friendly interface, it is easy to operate, and it minimizes the chances of human error. Ultimately, this machine is not only essential for the tire production industry, but also for general road safety of vehicle users, as it helps to ensure that only high-quality tires are distributed to the market.

German Zeiss INTACT 1600 tire holographic non-destructive testing machine

Shearography technology is a highly advanced and sophisticated technique that enables material deformations to be detected with pinpoint accuracy, even those that are as minute as a few microns. This exceptional level of precision and accuracy offers tire manufacturers the added advantage of conducting thorough quality control checks with ease and reliability. With the help of shearography, every single tire can be evaluated and tested to the highest of standards, ensuring that only the very best products make it to market. Whether it is for regular passenger vehicles or high-performance racing cars, shearography technology can be trusted to detect even the slightest of anomalies, ensuring that tires are roadworthy and safe for use. Achieving the highest level of quality is of paramount importance for any tire manufacturer, and investing in high-tech solutions such as shearography guarantees just that.

Foremaster TIre

Our Team Of Experts Are Here For You

As China tire manufacturer-Foremaster tire company, we firmly believe that quality is essential in serving our customers. We know that our customers rely on us to provide them with tire products and services that meet their needs and exceed their expectations, and that is why we hold ourselves to the highest standards of quality.

For us, tire quality is not just a buzzword or a tagline – it is a core belief that guides everything we do. From our manufacturing processes to our customer service, we strive to deliver the highest quality in every aspect of our business. We are committed to investing in the latest technologies and tools to ensure that our products are of the highest quality and will stand the test of time. And we are always listening to our customers’ feedback so that we can continue to improve and evolve as a company.

So when you work with us, you can rest assured that you are receiving not just a tire product or service, but a commitment to quality that runs deep in our DNA.

@Driving technology for leading brands